If you’ve started pricing out custom cycling jerseys for a club, a corporate ride, or a single race kit, you’ve probably noticed that every supplier’s site says something different: “starting at $40,” “no minimums,” “call for a quote.” None of that tells you what you’ll actually pay or how long you’ll wait. This guide pulls together current pricing tiers, minimum order quantities, and production timelines from active jersey manufacturers so you can budget before you open a design tool.
The short version: cost and minimum order size move together. Suppliers that let you order a single jersey charge close to retail per unit, while suppliers built for team orders drop the per-jersey price sharply once you clear 15 or 25 pieces. Lead time follows a similar pattern — small, no-minimum orders often ship faster than large sublimated bulk runs, because bulk production gets queued behind other factory jobs.
Source: Supplier websites — FastPrintStar, Zolo Teamwear, dasFlow, Wooter Apparel, Monton, TOPOW, Goal Uniform (accessed August 2026)
How custom cycling jerseys are actually made
Almost every supplier making custom cycling jerseys today uses dye sublimation rather than screen printing or heat-transfer vinyl. In sublimation, the design is printed onto transfer paper, then heat-pressed into the polyester fabric so the ink becomes part of the fiber instead of sitting on top of it. That matters for two practical reasons: the print won’t crack or peel after repeated washes and sweat exposure, and there’s no per-color setup charge, so a jersey with a five-color sponsor logo costs the same to print as a solid-color one.
Because the whole jersey is printed before it’s cut and sewn, sublimation also allows full bleed-to-edge designs — patterns that wrap the sleeves, side panels, and collar rather than stopping at a printable rectangle on the chest. This is why almost every manufacturer selling custom cycling jerseys advertises “full sublimation” or “all-over print” as the default rather than an upgrade.
What custom cycling jerseys cost, by order size
Price per jersey is driven far more by quantity than by design complexity, since sublimation removes the usual color-count cost penalty. At Peak1Sports, a five-jersey minimum order runs close to $75 per jersey; that per-unit price drops to roughly $38 once the order scales to 100 jerseys, with additional price breaks at the 25- and 50-unit marks in between. Suppliers with no minimum, like Vistaprint or Zylo Industry, price closer to the low end of retail even for a single jersey, since there’s no volume discount to pass on.
Budget for extras on top of the base jersey price: full-length zippers instead of half-zip, silicone leg/waist grippers, extra rear pockets, and reflective piping are commonly line-itemed separately rather than bundled into the base rate.
Minimum order quantities: solo riders vs. team kits
Minimum order quantity is the first filter that should narrow your supplier list, because it’s non-negotiable in a way price sometimes isn’t. If you need one jersey for yourself or a small handful for a group ride, a no-minimum supplier is the only realistic option — team-focused manufacturers simply won’t quote an order below their floor. If you’re outfitting a club or race team, the per-unit savings at 15+ pieces usually outweigh the flexibility of a no-minimum shop.
Some suppliers also set the minimum per design rather than per order — Monton’s 15-piece floor, for example, applies to each individual design, so a club ordering two different colorways for men’s and women’s cuts needs 15 of each, not 15 combined.
| Supplier | Minimum Order Quantity |
|---|---|
| Peak1Sports | 5 jerseys |
| Monton | 15 jerseys (per design) |
| Vistaprint | 1 jersey (no minimum) |
| Zylo Industry | 1 jersey (no minimum) |
| FastPrintStar | 1 jersey (no minimum) |
Lead times: budgeting the weeks before race day
Production time varies more by supplier model than by order size alone. No-minimum, on-demand shops like FastPrintStar and Zolo Teamwear quote roughly 1-2 weeks because each order runs through digital printing without waiting on a bulk sublimation batch. Mid-tier team suppliers such as dasFlow and Wooter Apparel run 2-4 weeks, and Wooter’s own rush option only shortens that to 2-3 weeks — it doesn’t eliminate the wait. At the bulk end, factory-direct manufacturers like TOPOW quote 5-7 weeks for large sublimated production runs, since bulk fabric printing and cut-and-sew get batched with other customers’ orders.
Whatever supplier you choose, add buffer time for the proofing round before production even starts — most manufacturers won’t cut fabric until you’ve approved a digital mockup, and that back-and-forth commonly adds several days on its own. Order at least 6-8 weeks ahead of a fixed event date if you’re going through a bulk supplier, or 3-4 weeks if you’re using a no-minimum, faster-turnaround shop.
Fabric, cut, and construction choices that affect price
Beyond quantity, the biggest price lever is cut and fabric weight. Race-cut (aero) jerseys use a tighter, longer-torso pattern and a lighter, more compressive knit designed to reduce drag — they typically cost more than a club or relaxed-fit cut made from a heavier, more forgiving knit. If your group is mixed-ability recreational riders rather than a racing squad, a club cut is usually the better value and the more comfortable option off the bike.
Other construction details worth specifying up front: a full-length zipper versus a shorter quarter-zip, silicone grippers at the hem to stop the jersey riding up, the number of rear pockets (three is standard; some suppliers offer a fourth zippered security pocket), and reflective trim for early-morning or evening group rides. Each of these is usually a small per-unit add rather than a flat fee, so confirm whether your quote already includes them before comparing prices across suppliers.
Getting your design ready before you order
Sublimation printing reproduces whatever file you send with very little quality loss, but only if the file itself is production-ready. Vector formats (.ai or .eps) print cleaner than raster logos, especially for sponsor marks that need to stay sharp at small sizes on a sleeve. If you only have a low-resolution logo from a website, ask your supplier’s design team to vectorize it before final approval rather than discovering pixelation on the printed sample.
Most manufacturers include one or two rounds of digital proofing in the base price and charge for additional revisions beyond that. Nail down team colors using Pantone or hex codes rather than “team blue,” since screen colors shift between monitors and print differently once sublimated onto polyester — a supplier working from exact codes will match your kit far more consistently than one guessing from a photo.
Frequently asked questions
What’s the minimum order for custom cycling jerseys?
It depends on the supplier. Team-focused manufacturers like Peak1Sports set a 5-jersey floor, and Monton requires 15 per design. No-minimum suppliers such as Vistaprint, Zylo Industry, and FastPrintStar will print a single jersey, though the per-unit price is closer to retail.
How much do custom cycling jerseys cost per unit?
Expect roughly $75 per jersey at a small 5-unit order and around $38 per jersey once an order scales to 100 units, based on Peak1Sports’s published tiers. No-minimum suppliers tend to price single units closer to the higher end of that range since there’s no volume discount to apply.
How long does it take to get custom cycling jerseys made?
Fast, no-minimum suppliers typically turn orders around in 1-2 weeks. Mid-tier team suppliers run 2-4 weeks, and large bulk sublimation orders of 100+ units can take 5-7 weeks. Add a few days for design proofing before production even starts.
Can I order just one custom cycling jersey?
Yes. Suppliers like Vistaprint, Zylo Industry, and FastPrintStar have no minimum order quantity and will print a single jersey, though you’ll pay closer to full retail price per unit compared to a bulk team order.
Is sublimation better than screen printing for cycling jerseys?
For cycling apparel specifically, yes. Sublimation dyes the design into the polyester fiber rather than layering ink on top, so it won’t crack or peel with repeated washing and sweat, and it supports full-color, edge-to-edge artwork without extra per-color charges — which is why it’s the default method across nearly every custom cycling jersey manufacturer.
What file format should I send for my jersey design?
Vector files (.ai or .eps) print the cleanest, particularly for sponsor logos that appear small on a sleeve or collar. If you only have a raster logo, most suppliers’ design teams can vectorize it during the proofing stage — just confirm that’s included before you approve the final mockup.
The bottom line
Treat minimum order quantity as your first filter, price per unit as your second, and lead time as the constraint that decides when you need to place the order. A solo rider or small group is best served by a no-minimum supplier even at a higher per-unit cost; a club or team ordering 25+ jerseys will almost always come out ahead going with a volume supplier and planning 6-8 weeks in advance. Whatever route you take, lock in Pantone or hex color codes and a vector logo file before you request a final quote — it’s the single biggest factor in whether your custom cycling jerseys arrive matching what you actually designed.